Students often come to us with projects to 3D print. You can achieve brilliant results quickly and at a low cost, making it perfect for many student projects!
Overview
In 2012, a group of talented engineering students from Brunel University collaborated with James May to build an extraordinary glider capable of flying across the English Channel. This project was part of the popular BBC program, James May’s Toy Stories. The glider's successful flight was a testament to the ingenuity and dedication of the students and the guidance of James May.
The following year, the next cohort of Brunel University engineering students took this project to new heights. They approached us with an exciting challenge: to create a 3D printed replica of the original glider. Utilising advanced CAD design techniques, we meticulously crafted the replica to match the specifications of the original glider.
Product Details
CAD Design: Brunel University
Material: SLS PA12 PA2200
Polishing: No
Dyeing: No
Finishing: Electronics and pulleys were added to control the model and metal rods were added for extra strength.
Project cost: £700 print costs
Case Study Highlights
The 3D printing process involved using Selective Laser Sintering (SLS), that allowed us to produce a highly detailed and durable model. The material chosen for this project was SLS, known for its strength and precision.
Despite the complexity of the design, no polishing or dyeing was required, ensuring the replica remained true to the original.
To enhance the functionality of the model, we incorporated electronics and pulleys, enabling precise control of the glider. Additionally, metal rods were added to provide extra strength and stability, ensuring the replica could withstand the rigors of flight. The total project cost amounted to £700, covering the print costs and materials.
The result was a stunning 3D printed glider that not only captured the essence of the original but also showcased the potential of modern engineering and 3D printing technology.
We believe that this replica is equally as impressive as the real thing, and it stands as a testament to the innovative spirit of Brunel University students and the possibilities of 3D printing in engineering.
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